My advice will make the snowball bigger. I would do the following. First, drain all fuel from both tanks. Second, take the cover off the right tank and inspect it also. Third, trace all fuel lines from the tanks to the valve (including path of vent lines) Once you do this you should understand exactly how the system works. Correct the low spot in the tubing in front of the valve, this is a water trap that should not be there. From what we can see I think that is a front header tank that is plumbed from the front of the valve and front vent on left tank. What I do not see in any pictures is a fuel line running down from the front of the tank. Where does the line from the front of the tank go? Across the front to the right tank or down the left side of the windshield or somewhere else? I think the header tank in this case is poorly designed, (it should have flow from both the bottom front and back of the tank, not from the vent. If you keep this system I would add a outlet to the left bottom front tank and run it to the header tank. Once again I am just taking my best guess because I am not at the plane. I would expect you will have to cut some fabric near the wing root and header tank to do this right.
DENNY
Philly, Don't get too deep in the weeds. So far we know only that the left fuel tank is leaking. Fix it and go from there. You have seen no evidence that the header tank has an issue. Let it be.
I know I'm just an avionics guy, but that sure looks like a PA 18 fuel system.
Web
Things I’ve learned today:
it’s an aluminium tank and therefore not original
The forward pipe connection is very high, so more likely a vent.
Research I’ve done leading to more questions!! :
Is this a header tank?
Am I right in thinking the right tank feed is connected to the fuel tap and also the left tank vent pipe?!!
View attachment 38531View attachment 38532View attachment 38533View attachment 38534View attachment 38535View attachment 38536
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I'm wondering whether the pretty serious leak I saw could possibly have come from the filler cap seal........ any thoughts anybody?
the caps DON'T seal really, they are vented(or your tank will collapse as you use fuel)
The tank is now at the tank hospital, a place where tin and soldering are both understood
Hard to say without seeing it in person.
Web
I’ve found the other header tank Web View attachment 38606
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Something about that looks quite scary to me.
Electrical connections, solenoids, loose looking attachments right close to a thin walled tank.....
Gosh thay positive lead cable looks like it might be from a 1961 Rambler car???
DENNY, That front outlet is the vent to the header tank and needs to be on the top. If it is not on top it could cause the header to fill with vapors leading to the engine stopping. He could add a lower fitting with a line joining the feed to the on/off valve which would give positive fuel flow in nose low conditions.
I’ve found the other header tank Web View attachment 38606
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Mike, It may not matter much. I had a T-craft with the 12 gallon main tank in the nose and one 6 gallon wing tank which fed the main at the bottom. There was a slight rise in the fuel line from the wing tank just after the shut off valve. When the wing tank had been completely used and then refilled there would be an air bubble in that raised section of tubing. When the fuel valve was turned on the fuel would not flow until the wing was raised the rudder was pushed skidding the plane to get a greater head of pressure to push that air bubble out of the line to get the gas flowing. My point is when a bubble is in the line it shuts down the fuel flow.Ummmmm. EVERY stock pa-18 has it on the bottom So many varieties of fuel systems I don’t think it matters much.
That solenoid needs to move.
Web
DENNY, That front outlet is the vent to the header tank and needs to be on the top. If it is not on top it could cause the header to fill with vapors leading to the engine stopping. He could add a lower fitting with a line joining the feed to the on/off valve which would give positive fuel flow in nose low conditions.
Not suction but head pressure trying to push the air bubble through the line. The air bubble would have needed to move down through almost three feet of gas before it could get out of the fuel line. The flat tank in the wing only has about four inches of head pressure. Unless there was enough pressure to move the bubble all the way it would just stay at the top of the rise in the fuel line. By banking and skidding the plane the wing tank would generate about five feet of head pressure which did the job. I have no way of knowing whether the bubble went down to the main tank or back up into the wing tank. Either way the obstruction was cleared. If I managed to shut off the wing tank before it emptied this was not an issue.Sounds like a suction pipe in action? Until the liquid flow is flowing by sucking etc, there’s no self induced flow?