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Make gas cans vented again

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cubflier

FRIEND
Palmer, AK
I have often wondered how the old Scepter vented gas can got banned in the US. So I asked Grok and here is the response.

In the United States, the shift away from vented gas cans, like the 5-gallon Scepter can, stems from environmental regulations introduced by the Environmental Protection Agency (EPA) rather than a single, specific piece of legislation explicitly "banning" vented cans. The key regulatory change occurred in 2007, with implementation starting in 2009, under the EPA's authority derived from the Clean Air Act. This wasn’t a congressional ban but an administrative rule aimed at reducing volatile organic compound (VOC) emissions, which contribute to ground-level ozone and smog.
The EPA’s regulation, formally known as the "Control of Hazardous Air Pollutants from Mobile Sources" (codified in 40 CFR Part 59), set new standards for portable fuel containers (PFCs). It required that gas cans manufactured after January 1, 2009, limit hydrocarbon emissions to no more than 0.3 grams per gallon per day. To achieve this, the rules mandated features like permeation-resistant materials, automatic-closing nozzles, and the elimination of separate vents. The logic was that vents, while aiding smooth pouring, allowed gasoline vapors to escape into the atmosphere even when the can was not in use, contributing to pollution. Instead, the EPA required cans to self-vent only during pouring through the spout, relying on pressure equalization within a single opening.
This wasn’t framed as an outright "vent ban" in the legal text but as a performance standard. Manufacturers, however, found it impractical to meet the emission limits with traditional vented designs, effectively phasing them out. The California Air Resources Board (CARB) had pioneered similar standards earlier, influencing the national approach, as California often sets stricter environmental precedents that the EPA later adopts.
The regulation sparked frustration among users, as the new "ventless" cans often led to uneven pouring, spillage, and even can deformation due to pressure changes—ironically sometimes increasing spills and waste. Critics argue the rule prioritizes air quality metrics over usability, while supporters say it’s a necessary step to curb emissions from the estimated 80 million gas cans in use nationwide.
Later, the Portable Fuel Container Safety Act of 2020 (passed as part of a larger spending bill, Pub. L. 116-260) added safety requirements, mandating flame mitigation devices like flame arrestors by mid-2023, but this built on the earlier EPA framework and didn’t directly address vents. The ventless design was already entrenched by then due to the 2009 EPA rule.
In short, the "ban" on vented gas cans traces back to the EPA’s 2007 regulation, effective 2009, which set emission standards that made vents obsolete in practice, driven by Clean Air Act goals rather than a standalone congressional act targeting vents specifically.


But I'm thinking there might be hope that we can we can get back to a more sensible regulatory framework that allows vented cans. Sure would be nice.

Jerry
 
When I discovered the 6 gallon fuel bags…I ordered 10 directly from the manufacturer in China, $67 each to my door. Bought the spout with the ball valve from Airframes. Got into my Oh ring supply and installed 1/16” thick at what ever the diameter is to seal up the caps. I still have a few of the vented jugs. Not a single EPA compliant cans.. they suck!
 
I buy gas can parts at garage sales, eBay...
I have had good luck with this brand, stays flexible

I have bought 9 of these cans off eBay, they hold 3 gl. HD

Glenn
 
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Here is a summary of the burn injuries after the vented can was banned.

Annual Snapshot Recap
  • Pre-2020 (Baseline): ~1,200 ED visits, 150–200 deaths annually from PFC-related burns.
  • 2021–2022: ~1,000–1,200 ED visits, 150–200 deaths (pre-mandate, stable).
  • 2023: ~1,000–1,200 ED visits, 150–200 deaths (FMD mandate began mid-year).
  • 2024 (Partial, up to March 12, 2025): ~800–1,200 ED visits, 100–200 deaths (possible slight decline, but inconclusive).

These stats are AI results however the ban does not appear to have made us safer.

Jerry
 
Many farm supply stores offer repair parts for the old non-compliant containers. The repair parts are not supposed to be used on new containers, but they fit…..
 
You can buy gas can vent kits for a few bucks at any of the stores. I've been putting them on tanks for years.

Here is a 10 pack from Amazon for $7.

sj
Can you fuel the can, lay it on it's side, then stand on side of the can and see if it leaks? If it does then it won't help me. I have looked at those but they look a bit weak for my purpose.

Jerry
 
Can you fuel the can, lay it on it's side, then stand on side of the can and see if it leaks? If it does then it won't help me. I have looked at those but they look a bit weak for my purpose.

Jerry
I actually found one that has a twist off cap a number of years ago. I'll have to look around to see where I got it. It would definitely be able to be laid on its side.

sj
 
I like the old Chilton 2.5, 5, and 6 gallon cans. Every one I see in person, if I can buy it I do.

Someone on here must know someone in the administration to push gas can reform…
 
It comes in real handy on a cross country. ;) :cool:

I have several of these with a short hose and valve on the end. They work great. https://www.amazon.com/VP-Racing-Sq...cphy=9027373&hvtargid=pla-2281435178778&psc=1

Pretty sure this one is vented...:cool:

1741867793221.webp
 
My favorite gas can, made by Blitz. Vent is under the gasket in the cap. I also prefer the steel as plastic/poly may possibly build a charge (static) under certain conditions. Can ground the can while refueling if desired, they empty quickly, nest well with each other and are easy to secure.
TR
Jerry Can.webp
 
I’m wondering if gas cans need to be vented as the airplane climbs. I looked at one that’s plastic and the instructions say to vent it every 1000’ of elevation change (https://www.rotopax.com/products/3-gallon-gasoline-new). Some people have reported leaks in the soft sided gas bags and I wonder if that could be due to over pressurizing.

I want to have a good option for carrying extra fuel inside the cub and avoid any leakage or fumes. What has worked well for you?

Thanks,
Robert

IMG_2296.webp
 
Temperature change is the bigger issue. In either case, air is the enemy. Fill the jugs leaving a little headroom and squeeze out any air, then seal tightly.

I have enough of these to last a lifetime. I use non-vented ones for waste oil.
 

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These are nice if you're close to our northern neighbor. They fit real nice in Aerocet float compartments. Not sure if they will ship to the US. Also, not sure about the tariffs.....
 
I need to try an experiment with a non-vented can. Drill a vent hole and install a Plus Nut over a neoprene washer to seal it, then use a machine screw for a vent. Pretty simple.
 
I need to try an experiment with a non-vented can. Drill a vent hole and install a Plus Nut over a neoprene washer to seal it, then use a machine screw for a vent. Pretty simple.
Also, a tire valve will work. Remove the core and just use the screw cap.
 
I need to try an experiment with a non-vented can. Drill a vent hole and install a Plus Nut over a neoprene washer to seal it, then use a machine screw for a vent. Pretty simple.
1741880909068.webp

Here is a similar, more robust option (than the plastic vents). Not sure if it will meet Jerry's tip it over and stand on it test... metal vents
 
Temperature change is the bigger issue. In either case, air is the enemy. Fill the jugs leaving a little headroom and squeeze out any air, then seal tightly.

I have enough of these to last a lifetime. I use non-vented ones for waste oil.
I keep everyone of those I come across
 
When I discovered the 6 gallon fuel bags…I ordered 10 directly from the manufacturer in China, $67 each to my door. Bought the spout with the ball valve from Airframes. Got into my Oh ring supply and installed 1/16” thick at what ever the diameter is to seal up the caps. I still have a few of the vented jugs. Not a single EPA compliant cans.. they suck!
Ah yes - Ms. Connie! I've purchased 30-40 bags from her the last few years. When I first purchased them, I could get them for about $40 each, that included shipping.
 
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