Hardware solutions for items “no longer available” still exist. One door closes another opens. My aviation career/experience
is a fair amount lighter on the GA and Supercub side than it is on the Transport category and old piston driven aircraft side but one constant applies….you have to hold these machines together with something and a lot of the same hardware applies. There are “surprises” that are available that a fair number of folks may not know about so I’ll toss a couple your way for what it’s worth.
Quick background example: Sometime after Douglas Aircraft built the DC-6, which, if you peruse the parts book you see they have listed proprietary, high tensile, ground to tolerance, close tolerance bolts each with a Douglas P/N.
They realized after some time all that was obsolete etc so they produced, published, and made available to operators their
“Manufacturers Approved” hardware substitution manual. It’s two volumes about 2 1/2” thick each.
When it comes to this stuff, and I instruct our new mechanics on this A LOT, just think “Equal to or better than” with virtually any hardware you use on anything. Obviously a little homework is needed but there are plenty of solutions for many variable hardware issues. Attached you will find a page from one of my go-to sources from Genuine Aircraft Hardware.
Their website is a treasure trove of good stuff and a hard copy of their catalog is a bench top must in my opinion.
See the highlighted line for a workaround to hogged out holes, installing bushings, etc.
Notice, as someone mentioned earlier in this thread, that NAS 13XX and 11XX series bolts were replaced by NAS 66XX and 62XX series. All true but there is still plenty of the 1300 and 1100 stuff out there for purchase if it comes to that. Other than the redesignated numbers, there are no differences between these bolts.
The oversized bolt codes as shown in the highlighted line are truly a great way to get past some issues. We use them in plenty of structural repairs when needed to get our hole tolerances back where they need to be. Also, for those familiar with Hi-loc fasteners, they are available in multiple oversized as well.
One last thing….The 1100/6200 series bolts are SHEAR application only. They have very short threads for use with shear height nuts. They are a great solution for these strut bolts BECAUSE the threads are so short, thus eliminating some or all of the issues that Steve mentions above about inverted bolts or removing landing rear. Available drilled (D suffix, doesn’t mean they’re aluminum in this case) or undrilled.
Well, one more. DO NOT ORDER THESE BOLTS USING WHAT YOU THINK IS THE CORRECT DASH NUMBER. They are NOT the same as AN hardware. If you do, your lengths will be all wrong.
Hope this makes sense, and maybe a solution to a problem or two.
Regards, Oz
Sorry, tried twice to clean up this photo so the chart is easier to read.