Where would I get some protective covers for the floor hardware? To cover the aileron and elevator pulleys and also that space around the rear of the torque tube. Or do I need to fabricate something?
I fabricated mine. Both for the aileron pulleys and the front rudder pulley. Within the last month I fabricated a composit FOD escutcheon for the rear stick by first using cardboard and masking tape creating a removable conforming cover than covered the model in epoxy and glass. Then contact cement and left over leather. I made it in two halves. I'm now working on the below the rear seat. You can purchase them from Univair but they won't necessarily fit. Go to Christain Sturms Web site for the drawing on the covers and start from there. Who's top wing pulley covers did you use, I went with Wag Aero's. they very inexpensive.
The new Top Cub has some very nicely made covers. Don't know if Cub Crafters will sell them, or for what price. I know they have their seats made locally by a sub.
I had a couple of awkward pulleys that needed covers so I made my own from Kydex. It was fun and easy and I got precisely what I wanted. They look pretty darn good. Look at Mike MCS Repairs' thread about forming Kydex for helpful info and pictures of what's possible. He's demonstrating fabrication techniques that are really impressive. http://www.supercub.org/forum/showt...rming-Interior-Panels&highlight=forming+kydex
For the gap in the floor at the rear stick Mike used brush seal from a door or garage door. I posted a link on the other current thread about sealing up a Cub. Install one piece from either side with the bristles overlapping slightly. It seals the gap and allows the controls to operate freely. http://www.supercub.org/forum/showthread.php?39348-sealing-up-Super-Cub-for-winter
one of the other guys on here from down there delt with this a month or so ago, maybe he will chime in with what he found... he ordered a free sample kit from http://kydex.com
I glued fabric scraps over all the holes in the floor. Covers effectively, quick & easy. No junque in belly, no (well, fewer) draft holes too.
Maybe raise some eyebrows @ Oshkosh, but it's practical!
I don't know much about Australia but I found this easy enough. These guys are authorized factory-direct distributors and have offices in several big cities in Australia. Look at the contacts link. Good luck. Kydex is fun to work with.
Made mine out of the same material as my floor boards .045 3003 A. very easy to work with and readly available. all that is needed is a couple pair of hand brakes.
I made my pulley covers out of fairly thin mild steel then had them powder coated. I wanted them to take up a little less space than the originals. I first experimented with folding poster board then found the shape I wanted. I cut the flat pattern and bent the two flanges with plenty of access metal first. Then I bent the middle over a fairly large tube, 1 to 11/4 in. diameter. Then I carefully hammered and rounded the end around to finish the part. Last step was to trim the flanges.
Darrel